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Conveyorized Ovens

 

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Special machines

 

Assembly Lines

Armature 27kw

List of machines


1. Shaft Core servo press

• Capacity 3 Tones
• Daylight 400 mm
• Pressing Stroke 300 mm
• The press was designed with QCT for two different models of armature
• Rejection bin interlock facility available
• Maximum and minimum load setting facility available
• Safety features: Photo guard, two hand push buttons, and limit switch protection for over travel if any.
• Basic machine in fully programmable and can be used with other toolings as well.
• Special feature: pressure pad to avoid bending of lamination while pressing.


2. Commutator press

• Capacity 2 Tones
• Daylight 400 mm
• Pressing Stroke 300 mm
• The press was designed with QCT for two different models of armature
• Rejection bin interlock facility available
• Maximum and minimum load setting facility available
• Safety features: Photo guard, two hand push buttons, and limit switch protection for over travel if any.
• Basic machine in fully programmable and can be used with other toolings as well.
• Special feature: Orientation laser ensor to sense the slit in the commutator for proper symmetry of the commutator with reference to core pack.


3. Armature MICA under cutting machine

• Designed to make a slit between commutator segments for the defined width and depth
• Designed and implemented for two different types of armatures
• Safety features : Door closer, over travel limit switch
• Servo controlled indexing
• Burr collection facility to collect the copper burr while slitting
• Though the machine was implemented for two types, the same can be programmed to handle other models also.


4. Armature commutator turning machine

• Designed to turn the commutator of two types of armatures with surface finish of 1 Ra and roundness of 8 Microns
• Burr collection setup to collect the copper burr during turning
• Polishing setup to smoothen the commutator after turning
• Safety feature: Door closer and two hand push button
• Adjustment facility for cutter after wear and tear
• Easy replacement of cutter
• Cutter depth controlled by micro meter stopper
• Feed is controlled by accurate servo control with ball screw arrangement.


5. Armature test rig

• Tests the armature for the coil resistance test, joint resistance test, surge test and insulation (Flash) test
• Designed to test two types of armatures
• Safety features: Door closer, two hand push buttons
• Designed to test different type of armature also with the suitable toolings
• QCT arrangement enables easy product changeover.


6. Armature fling tester

• Tests the armature for its rigidity along with components
• Checks the compactness of the core pack
• Checks the rigidness of the commutator
• Tests the armature by running at Max 45000 RPM and checks for the any dislodging of core pack and commutator during running
• Safety : Fully sealed during running
• Sensors are provided to trip the stop running if any fling occurs in the armature


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