| No. | Name | Description |
|---|---|---|
The details are subject to change and customizable to orders. |
||
| 1 | Cycle Time | 26 Seconds Max |
| 2 | No of Milling per side | 4 Max |
| 3 | Depth of Milling on each cut | 4 mm Max |
| 4 | Orientation of the component | Manual |
| 5 | No of operating stages | 1 |
| No. | Name | Description |
|---|---|---|
The details are subject to change and customizable to orders. |
||
| 1 | Controls | Compact RIO / PLC |
| 2 | Safety Door | Separate for each station |
| 3 | Loading / Unloading | Separate for each station independent loading / unloading |
| 4 | Burr Collection | Automatic by using suction method on both sides |
| 5 | Cutter | Standard milling cutter 3 mm thick 15 mm dia |
| 6 | Coolant for cutter | By Air-jet |
| 7 | Drive for cutter | By using a 3000 RPM 2 HP motor with proper support spindle |
| 8 | Cutter feed and rate | Servo controlled and 1 mm / second minimum |
| 9 | Dust proof for machine elements | All LM Rails, Ball screws, Guide elements are covered with proper bellows |
| 10 | Overall cover | Overall machine is covered with sheet metal and acrylic doors |
| 11 | Power | Three phase control Max power 6 kW |
| 12 | Size of the machine/td> | 1200 Width, 1200 mm Depth, 1800 mm Height |
| 13 | Machine lamp | For each if required |
| 14 | Operator interface | Through MMI |
| 15 | Loading / Unloading depth | Less than 300 mm from the machine front side |
| 16 | Accessibility for service | From the rear side of the machine |
| 17 | Machine base | Anti-vibration Pad |
| 18 | Machine Base structure | 75mm X 75mm MS square tube |
| 19 | Plating of tools | Electro less nickel plated |
| 20 | Machine elements, base, doors, etc | Powder coated or painted with Epoxy paint Berger Luxol 386 |
| 21 | Tower lamp | For each station separate |
| 22 | Error messages | Indication through MMI |
| 23 | Safety / Interlocks | • Phase failure - Electrical • Air pressure Low • Component present • Orientation sensor not ON • Balance correction not possible • Index servo #1 error • Index servo #2 error • Feed servo #1 error • Feed servo #2 error • Clamp / Declamp reed switch not ON Milling left / right reed switch not ON |
| 24 | Armature clamping | Using Standard milling collets |
| 25 | Lubrication | All machine parts such as Bearing blocks, ball screws, LM guides are lubricated with lubrication line and lubrication pump will be provided |
| 26 | Isolation | Power and Air to the machine are terminated using a Isolators respectively on Top of the machine |
| 25 | Belt tension for feed motor | Pneumatically controlled tension arrangement |
| 25 | Component clamping | During milling using pneumatic cylinders |
| 25 | Milling origin setting | Zero setting option by specific mode |